Servo Auto Champ 3
The Servo Auto Champ 3 is a cost effective method to chamfer large volumes of bars and requires no change parts. Just set it up for the desired size and push the bar to the stock stop. The bar is detected, clamped, PRECISION CHAMFERED and released automatically! Cycle times of just 4-8 seconds once the bar is detected at the material stop. The actual cycle time is dependent on material and depth of cut.
The JF Berns Company has over 25 years of chamfering experience with over 1,000 chamfering machines sold. The Servo Auto Champ 3 has the ability to chamfer a wide range of materials. Send us a sample and we can test cut your material at our facility.
Servo Auto Champ 3 Features:
- Solid design, rugged construction for chatter free operation
- In-line 4:1 planetary gearbox spindle
- Taper roller bearings
- Cat 40 taper style tool holder for repeatable concentric tool change
- Not interchangeable with other manufacturer’s Cat 40 tooling
- Standard 2HP spindle motor (optional 3HP)
- Accurate ball screw servo drive
- Yaskawa: Top quality / super reliable servo motor brand
- Wide base, quality pre-loaded THK linear bearings/ blocks
- Tooling containment feature
- Standard carbide inserts (with multiple cutting edges) used for standard tooling
- Adjustable part stop for longer tools (mechanical)
- Adjustable bar stick-out position (programmable)
- Narrow profile self-centering clamping (engineered just for this application)
- No clamping change out parts required (no collets for standard bar diameter range)!
- Always concentric clamping even if bar diameter varies
- Improved chip management
- Large chip chute
- 7” TFT color touch screen
- 20 recipe storage standard
- Quick changeovers with teach function
- Electronic hand wheel adjustment
- Programmable spindle speed
- Programmable feed speeds
- Programmable depth of cut
- Auto bar detect – no operator pushbutton or foot pedal to initiate cycle
- Chamfer 30, 45, 60 and special angles available
- Other available tools: Face, Face and Chamfer, Turn and Chamfer (up to 2.50” turn length), ID/OD/Face tube head, center drill, drill, radius and special designed profile tools.
- Centerline height 41”
- Optional equipment: Micro-drop mister, Auto Micro-drop mister, 3HP spindle motor, larger servo, 460V supply, Castors, 100 recipe storage, adjustable bar stand, Adjustable V-Channel lead in bracket, hanging chip bin.
- Designed and manufactured in Cincinnati, Ohio!
- Quality manual, parts list, and support
Standard Equipment
- Servo driven chamfer head
- True in-line spindle with precision bearings
- Easy and fast setup – teach function
- Easy to adjust feed speed, rotation speed, depth of cut.
- Touchscreen interface
- Size recipe storage
- On screen diagnostics
- Cam action stop arm
- 3-Jaw chuck – no change parts!
- 2HP, 3 phase motor
- 230VAC (optional 460VAC)
- Ball bearing ways
Optional Equipment
- Chamfering at 30 deg
- Chamfering at 45, 60 or special angle
- Turn and Chamfer (often used for collet feed systems)
- ID/OD Tubing Chamfers
- More.. see Tooling page
Stock Shapes
- Round
- Hex
- Square
- Others
Materials
- Steel
- Stainless Steel
- Titanium
- Inconel
- Others
Part Range
Diameter: Round: 0.10″ – 3.00′ Standard*
*0.10″ – 0.24″ requires a small stock collet adapter per diameter, 0.25″-3.00″ no change parts required!
0.625″ – 3.50″ Optional – With jaw change (must be ordered in this configuration)
Hex: 0.25″ – 3.00″ Standard, no collets required
Square: 0.25″ – 2.00″ requires a square stock collet adapter per size
Minimum Length: 4.00″ (Parts 2″ – 2.9″ may be front loaded with an optional back stop)
Maximum Length: None
Titanium
Turn and Chamfer
Mild Steel
Face and Chamfer
Stainless Steel
45 degree chamfer
Hex Bars – 3″
30 degree chamfer
Inconel & Titanium
Deep chamfers
Mild Steel – Square Bars
30 degree chamfer
Interrupted cut
